Utilities2024

28% Energy Cost Reduction Across Multi-Site Operations

IIoT energy monitoring and analytics platform for an industrial group

Client
Nexara Industrial Group
Duration
12 weeks
Year
2024
Technologies
IIoT Edge PlatformModbus / MQTT Smart MetersPower BI DashboardsISO 50001 Reporting Module
-28%
Energy Cost
6 sites
Sites Monitored
84 meters
Monitoring Points
3 months
ROI
The Challenge

A diversified industrial group with 6 manufacturing sites had no visibility into energy consumption at equipment or process level. Energy costs represented 18% of operating costs, and they had no baseline to measure the impact of conservation measures.

The Solution

Peunier deployed a comprehensive IIoT energy monitoring platform across all 6 sites—covering electricity, gas, compressed air, and steam—with a unified analytics dashboard and automated energy reporting.

Our Approach
01

Energy Audit

On-site metering review and energy flow mapping across all 6 facilities. Identified 14 high-impact monitoring points per facility.

02

Smart Metering Deployment

Installed 84 smart meters covering all major energy streams. Edge processing for local calculation before cloud aggregation.

03

Analytics Platform

Built unified energy dashboard with site comparison, shift-level analysis, and ISO 50001 reporting templates.

04

Optimization Recommendations

AI analysis of consumption patterns generated 23 actionable optimization recommendations with quantified savings potential.

Measurable Results
-28%
Energy Cost
Reduction in total energy spend in 6 months
6 sites
Sites Monitored
Across a single unified platform
84 meters
Monitoring Points
Real-time energy data streams active
3 months
ROI
Full payback period on monitoring investment